Buy The production line of the dry construction mixes SB-240V productivity is 10 t/hour
The production line of the dry construction mixes SB-240V productivity is 10 t/hour
liniya_proizvodstva_suhih_stroitelnyh_smesej_sb
liniya_proizvodstva_suhih_stroitelnyh_smesej_sb
liniya_proizvodstva_suhih_stroitelnyh_smesej_sb
liniya_proizvodstva_suhih_stroitelnyh_smesej_sb

The production line of the dry construction mixes SB-240V productivity is 10 t/hour

Custom order
Price from:
9000000 UAH
Payment:
Shipping:
Seller
Ukraine, Slavjansk
(View map)
+380 
Display phones
18
18 years on Allbiz
Technical characteristics
  • BrandПАО "Бетонмаш"
  • Country of manufactureUkraine
Description

Installation for production of dry construction mixes (further installation) with a productivity up to 10 t/h is intended for preparation of dry construction mixes on the basis of the cement and knitting with application plaster various mineral additives stabilizing quality and the giving special characteristics of mix.

Operation of installation is made indoors at an air temperature from plus 5 to plus 40 degrees Celsius.

Installations are developed for production of dry construction mixes in individual option under the room which is available for the Customer. For this purpose to the place of the forthcoming installation the designer who performs all necessary measurements is sent in the beginning and together with the Customer prepares the specification on design. Further in 20÷30 dnevny term the plant develops the outline sketch, coordinates it with the Customer and after that directs the technical offer to installation delivery which forms the basis for preparation of the contract. After signing of the contract by the parties the Customer makes an advance payment of 40-50% of the total cost of the equipment. The average term of production of this equipment makes 120 ÷ 150 days taking into account development of the working draft.

We give an example of the standard project of installation of the dry construction mixes SB-240-V, made by PJSC Betonmash in 2012.

Main specifications

Name of an indicator Value
Operational productivity of installation 7 … 10 t/h
Volume of the reception bunker of crude sand 8 m3
Way of loading of crude sand clamshell crane, wheel loader
Productivity of the dryer drum to 10 t/h
Final humidity of sand no more than 0,2%
Type and thermal power of a gas torch GBG-0,34 / 0,34 MW
Nominal pressure of the brought gas 4 kPa
Capacity of the bunker of dry not fractional sand 14 m3
Number of fractions of dry sand 3
Spaciousness of account bunkers of the fractioned sand 30 m3
Amount of mineral additives 3
Spaciousness of bunkers of mineral additives 10 m3
Capacity of the account bunker of cement 25 m3 (28 t)
Mixer type compulsory action, planetary and rotor, cyclic with 2 locks of SB-242-8M-03
Mixer volume on loading 1500 l
Type of batchers weight, tensometric
Control system:
- site of dispensing and hashing automatic
- other equipment manual (from local panels)
Supply voltage 220/400 B; 50 Hz
Pressure of compressed air 0,6 MPas
Rated capacity of electric motors 150,73 kW
Overall dimensions:
Length 41,5 m
Width 10 m
Height (in a crane area of coverage) 9,5 m
Maximum deepening 2,5 m

Structure of a basic complete set

No. of a payment order Designation Name Quantity
1 SB-240-V.01.00.000 Installation of the bunker 1
2 SB-240-V.02.00.000 Installation of an elevator of damp sand 1
3 SB-240-V.03.00.000 Installation of an elevator of dry sand 1
4 SB-240-10.00.000 Installation of the dryer drum 1
5 SB-240-V.04.00.000 Bunker of dry sand 1
6 SB-240-V.05.00.000 Vibrosieve elevator 1
7 SB-240.12.00.000 Vibrosieve 1
8 SB-240-V.06.00.000 Account sand bunker 1
9 SB-240-V.07.00.000 Bunker of mineral powders 1
10  SB-240-V.08.00.000 (SB-241B.02.00.000-07) The batcher is much fractional  1
11 SB-240-V.09.00.000 Giving elevator in the mixer 1
12 SB-240-V.10.00.000 Cement warehouse 1
13 SB-241A.01.41.000V Cement batcher 1
14 SB-240-V.11.00.000 Block of purification of gases 1
15 SB-240-V.12.00.000 The block is mixing 1
16 SB-242-8M Betonosmesitel 1
17 DTS-50 The unit is packing 1
18 SB-240-V.13.00.000 Control unit 1
19 SB-240-V.14.00.000 Electric equipment 1
20  SB-240-V.15.00.000 Pneumoequipment 1

Description of the main knots of installation

Installation of the SB-240-V.01.00.000 bunker

Installation of the reception bunker is intended for reception of crude (damp) sand.

Technical characteristic:

Volume on loading by crude sand – 8 m3

The size of a reception window – 2600x3200 mm

Height from the loading party – 1300 mm.

Weight (with a protection of priyamk) – 5636 kg

 

 

Installation of an elevator of damp SB-240-V.02.00.000 sand

Installation of an elevator of damp sand serves for transfer of material from a tape feeder on a vibrosieve of primary purification of damp sand for removal of large litter (over 10 mm).

Technical characteristic:

Elevator productivity – 20 t/h

Ladle capacity – 2 l

Step of ladles – 790 mm

Rise height (on axes of drums) – 6150 mm

Speed of the movement of a tape – 1,75 m/s

Type the motor reducer (Czech Republic) - MTS 52АD1780/5,5кW/4р

Vibrosieve of purification of damp sand:

Productivity – 10 t/h

The sieve cell size – 10 mm

Vibrator power – 1,1 kW

The size and height of the platform of service – 3300 x2300 x3900 of mm

The mass of knot – 3830 kg

 

Installation of the SB-240.10.00.000-01 dryer drum

Installation of the dryer drum is intended for drying of sand to humidity of 0,2 ÷ 0,4%.

Technical characteristic:

Productivity – 7. 10 t/h

Initial/final humidity of sand – 4% / 0,2%

Drum tilt angle – the 3rd hail

The size from loading to an output branch pipe – 7435 mm

Type of the electric motor of the drive of rotation of the drum – 4AM160S4U3

Electric motor power – 15 kW

Frequency of rotation of the drum – 5 min.-1

Type of a gas torch – hinged, block, with computer-controlled compulsory air supply, with adjustable coefficient of excess of air, without the preliminary shift of gas mixture, two-level GBG – 034

THAT RB 00238473.017-97 (JSC Brestselmash of RB)

Rated thermal power – 0,34 MW

Nominal pressure of gas before barrier body – 4±1 KPA

The consumed electric power of a torch – 0,6 KW

Overall dimensions of the dryer drum:

length – 11000 mm

width – 2810 mm

height (without the bases) – 2410 mm

The mass of knot – 8410 kg

 

Installation of an elevator of dry SB-240-V.03.00.000 sand

Installation of an elevator of dry sand is intended for transfer of material from the dryer drum in the bunker the store of dry sand.

Technical characteristic:

Elevator productivity – 20 t/h

Ladle capacity – 2 l

Step of ladles – 820 mm

Rise height (on axes of drums) – 6840 mm

Speed of the movement of a tape – 1,75 m/s

Type the motor reducer (Czech Republic) - MTS 52АD1780/5,5кW/4р

Frequency of rotation of an output shaft – 87 min.-1

The size and height of the platform of service - 2350 x1350 x5050 of mm

The mass of knot – 1990 kg

           

 

Bunker of dry SB-240-V.04.00.000 sand

The bunker of dry sand represents the all-welded cylindrical capacity of 14 m3 in which unloading of dry sand from the dryer drum where it cools down is made and to be stored poste restante.

Technical characteristic:

Bunker volume – 14 m3

The giving tape conveyor:

Tape width – 650 mm

Type the reducer motor – MTS 52AG1780/4 kW/6p

Speed of a tape of the V=0,18 conveyor of m/s

The sizes and height of the platform (bunker roof) - Ǿ3000x4685 mm

The mass of knot – 3500 kg

 

Elevator of a vibrosieve of SB-240-V.05.00.000 and vibrosieve of SB-240.12.00.000

Installation of a vibrosieve consists of a frame on which the three-storied 4th fractional vibrosieve by means of which it is made rassev dry sand, an elevator No. 3 and the platform of service of the drive of an elevator is established.

Technical characteristic:

Elevator productivity – 20 t/h

Ladle capacity – 2 l

Step of ladles – 820 mm

Rise height (on axes of drums) – 6840 mm

Speed of the movement of a tape – 1,75 m/s

Type the motor reducer (Czech Republic) - MTS 52АD1780/5,5кW/4р

Vibrosieve:

Productivity – 10 t/h

Fineness of initial material – 0 … 10 mm

Number of the received fractions – 4 pieces

Division borders: I – to 0,8 mm; II – do1,4 mm; III – to 3,2 mm; IV – over 3,2 mm.

The mass of knot – 6060 kg

 

Account bunker of SB-240-V.06.00.00 sand

The block of bunkers of sand is intended for reception and storage of three fractions of sand.

Technical characteristic:

Quantity of compartments – 3 pieces

Capacity of bunkers - 30 m3

Productivity of 3 giving screw feeders – 20 t/h

Type the motor reducer - ASA56S114ML4 (Austria)

Power – 5,5 kW

Screw feeder of giving of large fraction:

Productivity – 20 t/h

Type the motor reducer – ASA56S114ML4 (Austria)

Power – 5,5 kW

The mass of knot – 4070 kg

 

Bunker of the mineral powders SB-240-V.07.00.000

The bunker of mineral powders are intended for reception (loading by the crane from "big-races"), storages and giving in the multifractional batcher of 3 types of the mineral additives necessary for preparation of the corresponding compoundings of dry mixes.

Technical characteristic:

Quantity and volume of compartments - 3x3,35 m3

Loading height – 2865 mm

Productivity of the giving shnekovy feeders – 15 t/h

Type the motor reducer – ASA56S114ML4 (Austria)

Power – 5,5 kW

Weight – 4471 kg

 

Batcher multifractional SB-240-V.08.00.000 (batcher weight discrete action of SB-241B.02.00.000-07)

The multifractional batcher represents the bunker leaning on the tensometric sensors installed on a basic frame.

Technical characteristic:

Bunker volume – 4 m3

Weighing limits – 270 … 2500 kg

The number of strain gages – 4 pieces

Weight – 2100 kg

 

Giving elevator in the SB-240-V.09.00.000 mixer

The giving elevator in the mixer serves for transfer of material from the batcher multifractional in the mixer.

Technical characteristic:

Elevator productivity – 40 t/h

Ladle capacity – 2 l

Step of ladles – 405 mm

Rise height (on axes of drums) – 7160 mm

Speed of the movement of a tape – 1,75 m/s

Type the motor reducer - MTC52AD1780/5,5 kW/4P (Czech Republic)

The mass of knot – 1782 kg

 

Warehouse of SB-240-V.10.00.000 cement

The warehouse of cement represents the silo with a capacity of 28 t established on support.

Technical characteristic:

Warehouse capacity – 28 t

Consumption of compressed air – 1 m3/min.

The giving shnekovy feeder:

Productivity – 20 t/hour

Type the motor reducer – ASA 76S161M4 (Austria)

Power – 11 kW

The mass of knot – 3455 kg

 

SB-241A.01.41.000V cement batcher

The batcher of cement is intended for automatic weight discrete dispensing of cement according to the set compounding of dry mix.

Technical characteristic:

The maximum capacity of the cargo reception bunker – 650 kg

Cement weighing limits – 90 … 550 kg

The number of strain gages – 3 pieces

Weight – 210 kg

 

Block of purification of SB-240-V.11.00.000 gases

The block of purification of gases serves for the compulsory removal of products of burning and the formed gases arising during the operation of the dryer drum.

Technical characteristic:

Quantity and diameter of cyclones – 2 pieces / Ǿ 1000 mm

Smoke exhauster electric motor power – 11 kW

The mass of knot – 4395 kg

 

 

 

 

 

Block mixing SB-240-V.12.00.000

The block mixing serves for hashing of components, delivery and packaging of ready dry mix.

Technical characteristic:

Mixer type – planetary and rotor SB-242-8M-03

Volume on loading – 1500 l (1,5 m3)

Frequency of rotation of a rotor – 10,6 min.-1

Frequency of rotation of 2 planetary rotors – 38,8 min.-1

Rated capacity of electric motors – 2х18,5 kW

Quantity of vygruzochny locks – 2 pieces on a corner the 180th hail

Type of pneumatic cylinders – 40M2L200AO 500 "Camozzi"

Working pressure of air in a pneumatic system – 0,6 MPas

Type and the number of packing batchers – DTs-50 / 1 pieces

Batcher productivity – 8 … 12 t/h

(loading in valvate bags)

Dispensing limits – 10 … 50 kg

dispensing accuracy – ±1%

Rated capacity – 2,2 kW

Management – from the independent panel

The mass of knot – 8280 kg

 

SB-240-V.13.00.000 control unit

The control unit is intended for placement of electric equipment and a control system of the site of automatic dispensing and preparation of dry mixes, and also for the equipment of a workplace of the operator of ACS.

Technical characteristic:

Overall dimensions:

length – 3200 mm

width – 2700 mm

height – 2800 mm

Weight – 2750 kg

 

SB-240-V.14.00.000 electric equipment

Electric equipment of installation consists of 3-seater control panels located near the objects operated via them, the automatic control system (ACS) including giving, dispensing, giving in the mixer and preparation of the ready dry construction mix located in the control unit, cases of power electrical accessories and electrical accessories of management.

 

Pneumoequipment SB-240-V.15.00.000

Elements of the pneumoequipment are mounted on knots and blocks of installation. The pneumoequipment is intended for ensuring operation of mechanisms of installation with air pressure in a pneumatic system not less than 0,6 MPas and a nominal consumption of air to 2m3/mines (the compressor and a receiver with a capacity about 5 m are not included in the package of delivery).

Are a part of the pneumoequipment:

- four cases of the pneumoequipment (the manufacturer Camozzi, Italy) in which the pneumatic distributors operating work of pneumatic cylinders, pneumatic actuators, pneumovibrators are established. Pneumocases are also equipped with filters regulators, masloraspylitel, throttles, the valve of safety and manometers.

 - installation from 3 receivers on which are mounted the backpressure valve, locking gates, etc.

 - the supply of compressed air to executive mechanisms is carried out by means of steel pipes and rezinotkanevy sleeves.

Control of pneumatic distributors is exercised on command from the control panel.

Contact the seller
The production line of the dry construction mixes SB-240V productivity is 10 t/hour
The production line of the dry construction mixes SB-240V productivity is 10 t/hour
Shipping method
Payment method
Compare0
ClearSelected items: 0