- Country of manufactureGermany
Completely automatic installation of crushing and pressing (AMP) is intended for preparation of tests of bulks and production a press of tablets for analysis XRF or XRD.
Completely automatic installation of crushing and pressing (AMP) is compact the device consisting of the following main components:
The batcher serves for volume division of consignment of the bulk intended for the subsequent grinding and production a tablet press. The excess material which remained in the course of test division first of all is used for the clearing crushing.
The disk vibromill is applied to crushing of test of bulk. The disk vibromill is equipped with the grinding chambers optimized for installation in AMP made of tungsten carbide.
So, after the end of the set grinding time, the working surface of a grinding chamber rises and by that provides fast unloading of test of material. By means of built in a grinding chamber snuffled there is a cleaning of a chamber with a current of air.
Pressing, the main process of a grinding of small crushed material received later, happens in a steel ring by means of the pneumatichydraulic cylinder. The cylinder allows to realize the preset cycle for forcing of pressure, fixing and dumping of pressure. After the end of process of pressing the model of test goes to the control unit. In it is mute there is a check a tablet press on the minimum stability under the influence of vacuum.
For ensuring completely automatic work of the AMP installation after each process of crushing and pressing there is a cleaning of components of system with the help snuffled for compressed air. The polluted air formed in cleaning process through an internal dust removal pipe concentrates in the store which has to be connected to external system of dust removal.
The control system on the basis of PLK with the logical controller and the touch screen which is built in the installation case provides simple and accurate management of the car. Thus it is possible to set and keep such parameters as grinding duration, number of tablets of binding substance, and also pressing parameters.
In case of detection of a mistake the text display simplifies to the operator of installation malfunction localization - that is a necessary condition for fast return of the car to an automatic operating mode.
Automatic installation of crushing and pressing (AMP) is designed for application in completely automatic to systems of sample preparation. We can propose to you the complex solution since system of automatic sampling and pneumomail and finishing with automatic system of sample preparation, turning on all necessary cars and mechanisms.
For preparation of a boring core or lump tests automatic installation of crushing and pressing can be added with the module (-BT) including a shchekovy crusher with a divider. This option allows to reduce considerably and effectively number of working operations on processing of heavy and large-volume tests of material.
For this purpose test is crushed previously in a shchekovy crusher like EB 200 x 125-L to 80% <-2 mm and by means of a divider with the built-in scales are reduced further to the quantity necessary for AMP. For increase of accuracy, by means of a control system it is possible to set how many partial tests have to be generated from the main test. These partial tests it is intermediate are stored in a roundabout and then by means of the device for transportation of tests move from the module (-BT) in automatic installation of crushing and pressing.
|Automatic installation of crushing and pressing||AMP||- BT|
|The sizes (Sh x In x)||1100 x 1530 x 750 mm||1245 x 1650 x 1120 mm|
|Weight near||1200 kg||1035 kg|
|Engine capacity||1,2 kW||8,5 kW|
|Mill speed||750 - 1300 min.-1|
|Grinding glass||Tungsten carbide|
|Crusher cheeks||The tempered steel|
|Press form||51,5x35x8,6 mm or 40x32x14 mm|
|Pressure when pressing||187 kN|
|Consumption of compressed air for 1 cycle||300 tablespoons.||4|
|Test volume||50 - 100 cm?||2000 - 6000 cm?|
|The maximum size of the loaded material||<-6 mm||<-110 mm|
|Quantities of cycles in an hour||<-10|
|Quantities of cycles depends on time of crushing and characteristics of crushed material. The producer reserves the right for technical changes.|